Operations Leadership & Industrial Transformation
Julian Zarges
I build, integrate and realign industrial systems — then anchor every improvement as the new standard.
◆ Markgröningen, Germany · ~15 years in industry
€100M+
Validated potential · lead plant
35
Plants within governance reach
150+
Organization led to independence
3.6M
Units / year, scaled from zero
Profile
I'm an operations and transformation leader with full cost and result ownership (P&L) — from running a value stream in China to steering structural cost transformation across plants today. I have repeatedly taken over industrial systems that had to be built, integrated, or realigned — and led them into stable, independent execution.
My working principle is simple: solve causes, standardize solutions — from the shop floor to governance across 35 plants. I'm seeking leadership and result responsibility in operations, manufacturing, or industrial transformation — deliberately beyond core automotive. My focus is on regulated, precision-driven industries with high governance and scaling demands — such as medical technology, aerospace & defense, energy, semiconductors, or demanding industrial manufacturing.
Professional Experience
Three times I’ve been handed a system that had to be built, integrated, or realigned — a greenfield value stream in China, a divisional post-merger integration, a four-plant cost transformation. Each one I brought to independent, working execution.
05/2025 – Present · Schwäbisch Gmünd / Markgröningen
Project Lead — Horizon Plant Cost Transformation Program
Robert Bosch GmbH · Automotive Steering · reporting to the divisional management board
- Steer a cross-plant cost transformation across four sites — with a double-digit target corridor on value-added cost and validated potential in the triple-digit millions; consolidated into group-wide value-creation governance (VCP).
- Established a clear implementation structure and transitioned the lead plant into stable, independent execution after handover.
- Rightsizing with judgment: structural cost reduction while preserving capability and retaining the workforce — targets met without loss of substance or engagement.
09/2022 – 04/2025 · Stuttgart
Technical Assistant — Office of the Executive Vice President Manufacturing, Industrialization and Digitalization
Robert Bosch GmbH · reporting directly to the EVP, two divisions
- Strategic advisor to divisional leadership for manufacturing, industrialization and digitalization; prepared cross-divisional governance decisions for 35 global plants.
- Post-merger integration Vehicle Motion: designed and steered the realignment of accountability and reporting across two merged organizations into a single operating and governance model.
04/2019 – 09/2022 · Suzhou, China
Senior Manager (Expatriate) — Value Stream IPB
Bosch Automotive · Suzhou
- Ran a greenfield value stream with full cost & result ownership (P&L) — built and led a 150+ organization to independence; scaled from zero to 3.6M units/year at ~90 % OEE (~€96M CapEx scope), owning and exceeding every SQCP target.
- Self-initiated Industry 4.0 maintenance platform became a Bosch group standard — −70 % downtime-analysis time.
08/2015 – 03/2019 · Blaichach
Project Lead Final Assembly / Manufacturing Planner
Robert Bosch GmbH · Blaichach
- Designed and implemented the first IPB final assembly line — all SOP targets met.
- Owned production release and series ramp-up within international simultaneous-engineering teams; designed fully automated line concepts to global standards.
2010 – 2012 · Hannover · Affalterbach
Earlier Positions
Benecke-Kaliko (Continental), Hannover — task-force lead, process optimization, six sigma · Mercedes-AMG, Affalterbach — vehicle release, SLS Roadster, through to CEO sign-off.
Core Competencies
Responsibility & Scope
CapEx ~€96M · Multi-site program steering (4 plants) · Governance across 35 plants · Post-merger integration
Strategic
Site & footprint strategy · Launch & change management · Cost & efficiency programs · Industry 4.0
Leadership
Cross-functional teams (150+) · Organizational development · Executive governance · Stakeholder management
Governance & Standards
IATF 16949 discipline transferable to ISO 13485 · VDI member · Mentor, Careerbuddy (5+ high potentials)
Education
until 12/2026
Executive MBA (in progress)
Quantic School of Business & Technology · Global Strategy & Leadership
2015
M.Sc. Mechanical Engineering
TU Braunschweig · thesis at Robert Bosch GmbH Corporate Research, Renningen
2013 – 2014
Exchange semester — University of Waterloo, Canada
Full DAAD-ISAP scholarship
2012
B.Sc. Mechanical Engineering
TU Braunschweig